 |
| Quantity: | |
|---|---|
The 8 1/2'' (215.9mm) S419 Steel Body PDC Drilling Bit is engineered for medium to hard formation drilling, featuring a heat-treated S419 alloy steel body with HRC 45-50 hardness. The bit integrates premium polycrystalline diamond compact (PDC) cutters (13mm diameter) arranged in 5 aggressive cutting blades, providing superior abrasion resistance. Its spiral flute design enhances cuttings evacuation, while the tungsten carbide hardfacing on gauge pads ensures 360° hole cleaning. Certified to API Spec 7-1, the bit supports rotary and steerable drilling systems, with a maximum working temperature of 150°C and weight on bit (WOB) rating up to 250kN. The fluid dynamic design includes three 16mm nozzles arranged in a pressure-balanced configuration, optimizing mud flow for efficient heat dissipation and cuttings removal.
Optimized cutter spacing (18mm) and 22° blade angle strike a balance between aggression and stability in limestone, sandstone, and dolomite formations, reducing torque by 12% through a 15° back rake angle design
Proprietary cutter orientation technology improves lateral stability by 20% in dipping formations, as validated by in-house rock mechanics testing (ASTM D2938)
Nozzle configuration supports both water-based mud (WBM) and oil-based mud (OBM) systems, with flow rate capacity up to 600 GPM
S419 steel body undergoes dual-stage heat treatment (quenching at 860°C + tempering at 550°C) to achieve uniform hardness, coated with 50μm nickel-chromium layer for H₂S resistance (NACE MR0175 compliant)
Laser-welded PDC cutters (shear strength 800MPa) use nano-sintered diamond composite, reducing cutter loss by 30% compared to conventional brazing methods
15mm-wide gauge section with tungsten carbide hardfacing (HV 1200) maintains hole straightness within 0.3° deviation in deviated wells
Hydraulic horsepower utilization increased by 15% through computational fluid dynamics (CFD) optimized flutes, reducing equivalent circulating density (ECD) by 8% in high-temperature wells
Pre-set bearing clearance (0.05-0.1mm) with silicon nitride ceramic bearings extends service life to 200+ hours under 200 RPM operation
MWD/LWD compatibility verified with major service providers (Schlumberger, Halliburton) for seamless integration in directional drilling programs
Onshore oil & gas exploration in medium-hard sedimentary basins (e.g., Permian Basin limestone intervals)
Geothermal well drilling in stratified rhyolite and andesite formations
Mining exploration for copper/nickel deposits requiring 0.1% hole straightness tolerance
Water well drilling in abrasive alluvial layers with >30% quartz content
Drill Bit Protector: Rubber-coated steel guard ( Shore A 90 hardness) with anti-static lining, tested to 1.5m drop protection (ISTA 3A compliant)
Nozzle Plug Kit: Tungsten carbide nozzles (12/14/16mm) with precision-machined threads (API 5B), ensuring <0.5% pressure loss at 5000 PSI
Torque Sub: High-strength alloy sub (yield strength 1000MPa) with premium thread compound (Baker Hughes BH-12), reducing rotational vibrations by 40% in hard rock
Technical Expertise: 15+ years of PDC bit engineering, including 50+ custom designs for unconventional reservoirs like the Marcellus Shale
Global Compliance: Certified to API Spec 7-1, ISO 9001:2015, and CE PED Module B, with material traceability via blockchain-enabled MTRs
Custom Solutions: In-house 3D scanning and finite element analysis (FEA) for formation-specific cutter layout optimization
Logistics Support: Dedicated air freight partnerships ensuring 72-hour delivery to Houston, Dubai, and Singapore, with customs clearance support
The 8 1/2'' (215.9mm) S419 Steel Body PDC Drilling Bit is engineered for medium to hard formation drilling, featuring a heat-treated S419 alloy steel body with HRC 45-50 hardness. The bit integrates premium polycrystalline diamond compact (PDC) cutters (13mm diameter) arranged in 5 aggressive cutting blades, providing superior abrasion resistance. Its spiral flute design enhances cuttings evacuation, while the tungsten carbide hardfacing on gauge pads ensures 360° hole cleaning. Certified to API Spec 7-1, the bit supports rotary and steerable drilling systems, with a maximum working temperature of 150°C and weight on bit (WOB) rating up to 250kN. The fluid dynamic design includes three 16mm nozzles arranged in a pressure-balanced configuration, optimizing mud flow for efficient heat dissipation and cuttings removal.
Optimized cutter spacing (18mm) and 22° blade angle strike a balance between aggression and stability in limestone, sandstone, and dolomite formations, reducing torque by 12% through a 15° back rake angle design
Proprietary cutter orientation technology improves lateral stability by 20% in dipping formations, as validated by in-house rock mechanics testing (ASTM D2938)
Nozzle configuration supports both water-based mud (WBM) and oil-based mud (OBM) systems, with flow rate capacity up to 600 GPM
S419 steel body undergoes dual-stage heat treatment (quenching at 860°C + tempering at 550°C) to achieve uniform hardness, coated with 50μm nickel-chromium layer for H₂S resistance (NACE MR0175 compliant)
Laser-welded PDC cutters (shear strength 800MPa) use nano-sintered diamond composite, reducing cutter loss by 30% compared to conventional brazing methods
15mm-wide gauge section with tungsten carbide hardfacing (HV 1200) maintains hole straightness within 0.3° deviation in deviated wells
Hydraulic horsepower utilization increased by 15% through computational fluid dynamics (CFD) optimized flutes, reducing equivalent circulating density (ECD) by 8% in high-temperature wells
Pre-set bearing clearance (0.05-0.1mm) with silicon nitride ceramic bearings extends service life to 200+ hours under 200 RPM operation
MWD/LWD compatibility verified with major service providers (Schlumberger, Halliburton) for seamless integration in directional drilling programs
Onshore oil & gas exploration in medium-hard sedimentary basins (e.g., Permian Basin limestone intervals)
Geothermal well drilling in stratified rhyolite and andesite formations
Mining exploration for copper/nickel deposits requiring 0.1% hole straightness tolerance
Water well drilling in abrasive alluvial layers with >30% quartz content
Drill Bit Protector: Rubber-coated steel guard ( Shore A 90 hardness) with anti-static lining, tested to 1.5m drop protection (ISTA 3A compliant)
Nozzle Plug Kit: Tungsten carbide nozzles (12/14/16mm) with precision-machined threads (API 5B), ensuring <0.5% pressure loss at 5000 PSI
Torque Sub: High-strength alloy sub (yield strength 1000MPa) with premium thread compound (Baker Hughes BH-12), reducing rotational vibrations by 40% in hard rock
Technical Expertise: 15+ years of PDC bit engineering, including 50+ custom designs for unconventional reservoirs like the Marcellus Shale
Global Compliance: Certified to API Spec 7-1, ISO 9001:2015, and CE PED Module B, with material traceability via blockchain-enabled MTRs
Custom Solutions: In-house 3D scanning and finite element analysis (FEA) for formation-specific cutter layout optimization
Logistics Support: Dedicated air freight partnerships ensuring 72-hour delivery to Houston, Dubai, and Singapore, with customs clearance support
